Zhengzhou Wanqi Mechanical Equipment Co., Ltd.
5 1

2013 Wanqi Best Sale Machine/Honeycomb Briquette Machine

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Zhengzhou Wanqi Mechanical Equipment Co., Ltd.
[China]

Address
Room1713 BlockB WanDa Plaza Zhongyuan District  Zhengzhou Henan
Phone
86-0371-86596711
Contact name
Li Zheng

Quick Information

  • Brand Name: Wanqi
  • Place of Origin: China
  • Model Number : Dia.(180-220)
  • Condition : New
  • Driven Type : Electricity
  • Material : High quality steel

Description

Part one

Scope

Honeycomb Briquette Machine mainly used for punching diameter 220mm and below the circular honeycomb briquette and circumcircle diameter of 240mm and below the square honeycomb briquet.

By configuring specially designed molds or attachments, and can also be used other pressing and molding of the powder and granular material.

 

Basic technical parameters

model

 

Fully enclosed 120

Semi-closed

140

Semi-closed

160

Semi-closed

180

Fully enclosed 220

Semi-closed 220

Productivity

(block/min)

60

50

45

45

50

30

Speed

 

(rev/min)

1440

1440

1440

1440

1440

1440

Powder

 

(KW)

7.5

7.5

7.5

7.5

11

11

Dia(mm)

Below Ø120

Below Ø140

Below Ø160

Below

Ø180

Below

Ø220

Below

Ø220

Height

(mm)

80±5.0

80±5.0

90±5.0

90±5.0

90±5.0

90±5.0

Holes

 

below16

below19

Below 19

Below 19

Below 19

Below 19

Aperture

ø14-ø16

ø14-ø16

ø14-ø16

ø14-ø16

ø25

ø25

Total weight (T)

1.6

1.8

2.2

3. 0

3.6

3.2

Size :mm

1300×1220×1730

1260×1150×1820

1500×1285×1860

1760×1400×2050

1860×1600×2230

1850×1200×2230

 

Part two

The technical parameters of Honeycomb Briquette Machine(common specification)

 

 

 

 

Outside Dia.

(mm)

Dia. (mm)

Holes

 

Opening ratio

(%)

height(mm)

Weight

strength(N)

Dia.180

180±4

20

19

23.5

90±3

≥1200

Dia.190

190±4

21

19

23.2

90±3

≥1300

Dia.200

200±4

22

19

23

90±3

≥1400

Dia.210

210-4

23

19

22.8

90±3

≥1500

Dia.215

215-4

28

19

30.8

90±3

≥1600

Dia.220

220-4

28

19

32.2

90±3

≥1600

 

Note:

1, special specifications, according to user requirements to create.

2, coal specifications label samples:

Dia.220×90×19—20—Depresentation:Outside Dia:Dia.220mm,Height:90mm,19holes,Dia 20mm Cylindrical coal briquettes.

Dia.200×200(square)     150×150(square)

 

Part three

Lifting and installation

The machine weighs about 3200kg.The wire rope should have sufficient strength, wire rope clamp screws to tighten the parts in contact with the machine should be fitted planks to prevent damage to the parts and paint.Before lifting, you should try hanging confirm solid wire rope and machines flat after the lifting. Pay attention to safety when lifting.

This machinebelongs to stamping equipment, practice has proved that, as long as the site a firm and flat, not to do basic work. If the venue should be soft, irrigate the corresponding thickness and concrete cushion.

 

Structure performance

Honeycomb briquet machine is composed of a main drive overload safety save device, gearbox, a crank connecting rod mechanism, a punch mechanism, a turntable positioned indexing mechanism, feeding mechanism, the sweeping mechanism, coal output and the remaining material returning mechanism, electrical system components

 

 1,The main drive overload safety protection device:By the shear plate, safety pin, safety pin sets. Flywheel bearing live sets in an axis of rotation of the motor, belt drive, the the internal spline flywheel, safety pin sets, safety pins, scissors disk drives a shaft rotation. When stamping resistance exceeds the limit load of the safety pin, safety pin is cut, the motor, the movement of the flywheel with a shaft quick disconnect to protect the parts will not be damaged.

Reducer using stand for housing:The motor running overload safety protection device to drive through the main drive shaft rotation, the back-end of a shaft driven oil pump eccentric sleeve the central gear lubrication, a shaft the Vice driven two-axis rotation. End loaded more than two-axis projection material echo round, more than expected loopback round loopback agencies work driven by more than expected on the one hand, on the other hand by the spline drive worm rotation. The two axis gear Vice driven three-axis rotation. Triaxial small the large spindle wheel drive wheel rotation. The large wheel on the crank around the center of rotation of the large wheel, crank linkage driven slide down reciprocating motion of the beam (Note: the large wheel spindle taper tight fit between the end face of the big wheel end spindle copper sleeve To maintain a gap of about 1 mm). The pinion gear on the spindle driven by the six-axis rotation, the output briquette.

2,Crank Mechanism:The same phase of the two cranks mounted on the spindle both ends of the large wheel, through a linkage to the slide beam along the double unchanging upper and lower reciprocating motion. Each disassembly, repair rod sliding beam sets and other parts, should slip beam, under the cover slip beam connection bolts first not tighten, to be sliding beam within sets of concentric empty run by running-column after, then gradually tighten the bolts. Note that frequently slip within the beam sets greasing to prevent burned.

3,Turntable and indexing mechanism of translocation

The spindle is rotated through the straight groove and the helical groove of the cylindrical cam driven by intermittent dial rotation of the dial with the turntable axis, the splined sleeve and turntable axis using a splined connection, through the safety pin on the plate with the splined suitesconnection, so that the turntable indexable indexing and positioning work.

4,Punch structure:

The punch is mounted on the slide beam, with the sliding beam, under the reciprocating movement, to achieve the stamping work of the briquette. According to the different specifications of the briquette groove array configuration parts of the punch. The structure of the pressure regulator sets the dial needle is used to adjust the spring force. Position by adjusting the limit high sets can adjust the height of the briquette small.

This machine is very convenient to replace the punch needle, punch needle seat and red pin cushion plate screw and guide rod end nut simply connected alternately loosen, you can remove, rather than pulling with the entire punch assembly removed. After you load a new punch needle, re-tighten a few screws and nuts can be.

To replace the spring or spring cushion board operation, you should remove the punch assembly. Unscrew the two nuts on the trolley, and then the pressure regulator sets up, and can be removed. Reinstall, you should pay attention to the red the straight groove alignment punch set screw on the flange on the rod, cone. Away from the sets of machines with limited height limit sets do not pretend to be too low, so as not to increase the machine load.

 

NOTE:When working, should to the punch assembly sliding parts often add a small amount of oil, to ensure that the spring seat, the spring seat plate and punch the smooth sliding. Before the start of each class, should make the punch needle slightly moist, prevent card coal, shut-down, should remove the punch product coal. Always check the punch needle, timely replacement has a curved needle, or it will lead to a type of depression, or even damage the machine parts.

Different specifications of coal of different users in the order of punch die, die, die cylinder bottom parts, the more vulnerable parts, should be carefully noted the machine serial number, specifications, models, briquette.

 

5,Feeding mechanism:The mechanism comprises a worm and the remainder back wheel splined connection, the two shaft rotational torque transmitted through the worm wheel pair,, the gear transmission, the rotation of the mixing shaft, then after cutting disc, mixing, stirring a safety pin, so that the stirring rod complete stirring feed work. The mechanism needs only transform the stirring shaft bushing pad position, can adapt to different height of the die cylinder feeding work.

6,Sweeping brush bodies:Sliding beam, moving back and forth, drive mounted on the top cover and sliding beam sweep brush mechanism for swing to and fro, cleaning stick in the punch and the push head of coal on coal face.

7,Coal output and the remaining material returning mechanism of coal output mechanism, is composed of six shaft coal cylinder and outside the coal, a coal supporting roller. Is used in the two shaft of the back wheel and the frame in front of remnant seed coal roller, a flat belt.

When Production, to adjust the tension of the belt, and prevent the belt running. Adjustment, will support roller outer nut pine, inner screw, adjust moderately, tight the nut.

 

Lubricating

This machine adopts several forms such as oil pump lubrication, oil bath lubrication, oil lubrication and grease lubrication. Gear reduction box and cylindrical cam oil pump lubrication, please note that each fuel tank sump should always oil and keep oil clean regularly cleaning the oil pump strainer head.

The new machine or overhaul of machine operation after half month, gearbox and gear box all replaced with new oil.

 

Electrical schematics and control

The machine uses 380V, 50HZ three-phase power, is composed of the main circuit and control circuit. With a "run", "punctuality moving", "anti-jog", "stop" the four buttons installed in the electrical box cover plate.Close the three-phase knife switch DK, press the "run" button contactor 1C energized and protect themselves, its main contacts closed, the motor is transferred to drive the machine is running; press the "stop" button, contact 1C offelectricity, main contacts disconnect the power supply is cut off, the machine stops; hold down the "punctual action" button, contactors 1C energized, main contacts are closed, the motor is transferred release the punctual action "button, contactors 1C power outage, the main contact is open, the motor is stopped; hold down the "anti-point move" button, contactors 2C energized, its main contacts closed motor runs in reverse, release the "anti-jog" button, contactor 2C power outageit is disconnected from the main contact, the motor is stopped.

"Operation", "punctuality action", "anti-jog"buttons are composite buttons, each button has a pair of normally open contacts, a pair of normally closed contacts. When the button is pressed, the normally open contacts energized, normally closed contacts disconnect. "Run" button normally open contact in series with the "anti-jog button in the control loop, to prevent the simultaneous operation of two contact short circuit; two jog buttons normally closed contact in parallel in their respective control loop, from the disconnected self-protection role, in order to achieve the jog. Line also contactors 1C and 2C of the respective pair of normally closed contacts connected in series in the other control loop, the electrical interlock, in order to prevent the two contactors is energized simultaneously, the occurrence of a short circuit.

The circuit is also provided with overload protection the breaker RJ, when the thermal relay overload trip, the motor stops rotating, should be timely troubleshooting. After about 2 minutes, the relay within the dual of tablets that can cool the threshold of restitution, then press the hot relay reset, you can then start motor.

NOTE:Move the motor current is large, not frequent point; the motor reliably grounded, ensure safety.

 

If you have any question and other needs,pls contact me(Angelina)

TEL:+86-0371-86596711

Skype:wanqijixie


Price

  • Price Condition : FOB
  • Delivery Port : As request

Packaging & Delivery

  • Packing :plywood cases or depending on customers
  • Delivery Lead Time : within 7-15 working days after the prepayment
  • Minimum Order : 1
  • Supply Ability : 70 Set/Sets / Month

Product Image

  • 2013 Wanqi Best Sale Machine/Honeycomb Briquette Machine image

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